A CNC Machine Operator is responsible for setting up, programming, and operating CNC machines to produce high-precision parts and products. The operator ensures that machines run smoothly, meet production specifications, and adhere to safety protocols.
Key Responsibilities:
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CNC Machine Setup and Operation:
- Set up CNC machines by loading and unloading raw materials, securing them, and ensuring proper tool alignment.
- Program CNC machines based on technical drawings and job specifications.
- Monitor the machine during operation to ensure accuracy and that parts are being produced to specification.
- Adjust machine settings (speed, feed, tool changes) as necessary to maintain product quality.
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Quality Control:
- Inspect finished products using precision measuring instruments like calipers, micrometers, and gauges.
- Ensure that all parts meet required specifications and tolerances.
- Perform routine quality checks and troubleshoot machine issues as they arise.
- Make necessary adjustments to the machine or process to ensure consistent quality output.
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Maintenance and Troubleshooting:
- Perform regular maintenance on CNC machines, including cleaning, oiling, and replacing worn-out tools.
- Identify and resolve minor machine issues (e.g., tool wear, alignment problems).
- Report major issues to maintenance staff and work with them to resolve complex problems.
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Safety and Compliance:
- Follow all safety guidelines and protocols while operating CNC machines to ensure a safe working environment.
- Keep the work area clean and organized.
- Adhere to company policies and industry regulations regarding machine operation, quality control, and safety.
- Wear appropriate personal protective equipment (PPE) as required.
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Documentation and Reporting:
- Record machine operations, settings, and any adjustments made during production.
- Report on production output, quality control results, and any issues encountered during the shift.
- Maintain detailed logs of work orders, parts produced, and any machine malfunctions or maintenance performed.
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Team Collaboration:
- Work with engineers, supervisors, and other team members to meet production goals and deadlines.
- Communicate any production delays, issues, or needs for additional materials to the relevant team members.
Qualifications and Skills:
- Education: High school diploma or equivalent; technical certification in CNC operations or machining is a plus.
- Experience: Prior experience in CNC operation or a similar field is preferred, but on-the-job training may be provided.
- Technical Skills: Familiarity with CNC programming (e.g., G-code), machine tools, and precision measuring instruments.
- Attention to Detail: Ability to follow blueprints, technical drawings, and specifications precisely.
- Problem-Solving: Strong troubleshooting skills to identify and resolve machine or part issues.
- Physical Stamina: Ability to lift heavy materials, stand for long periods, and work in an environment with noise and heavy machinery.
- Safety Awareness: Knowledge of and adherence to safety standards in an industrial environment.